Spun Yarns

M/S Kansal Spinning Mills

Leading the Future of Spun Yarn Manufacturing

Kansal Group is proud to announce its expansion into the manufacturing of Spun Yarn, focusing specifically on Viscose and Polyester yarn. As import substitutes of our existing products, this strategic move leverages our deep industry knowledge, encompassing market demand, supply trends, risk factors, and more.

A Strategic Expansion

Following a comprehensive SWOT analysis, Kansal Group has identified significant opportunities within the yarn industry. Our objective is to establish leadership not only in Surat but also on a national and international scale, driven by our expertise and innovative strategies.

State of the Art Facilities

Our dedicated team and state-of-the-art auto-blend machinery ensure that each thread meets top-quality standards. Utilizing the Uster Quantum 4.0 machine for quality testing, we are building an international-level spinning mill designed to produce export-quality yarn.

Advanced Yarn Making Process

Yarn making from staple fibers involves several intricate steps:

– Picking (Opening, sorting, cleaning, and blending fibers)
– Carding and Combing (Separating and aligning fibers)
– Drawing (Reblending fibers)
– Drafting (Drawing fibers into a long strand)
– Spinning (Further drawing and twisting fibers, including doubling or SIRO Yarn)

Our high-production operations utilize integrated machines that perform these steps as a combined operation, ensuring efficiency and consistency.

Common Fiber Yarns in the Textile Industry

In the textile industry, the most common fiber yarns are Cotton, Polyester, and Viscose. These yarns are widely used in weaving, knitting, embroidery, industrial, and technical textiles. The majority of apparel fabrics are made from cotton and synthetic fibers. The manufacturing process and machinery for cotton yarn and synthetic yarn, such as Viscose and Polyester, are the same.

Advantages of Synthetic Fibers

Synthetic fibers are often preferred over natural fibers for several reasons. They are more durable, have better stain resistance, and are often more cost-effective.

Types and Uses of Viscose Yarn

There are various qualities of Viscose yarn:

– Ne 1/30, 1/40: Commonly used for embroidery.
– 1/30, 1/40 Viscose/Modal/Micro Modal Yarn: Typically used for weaving sarees, dress materials, and knitting dress materials.

Additionally, 100% polyester yarn can be used alone or in blend proportions.

Quality and Versatility

Kansal Group offers a range of high-quality Viscose and Polyester yarns, catering to various textile applications. Our commitment to quality ensures that every thread meets the highest standards, providing durable and versatile options for the textile industry.

Auto Blend Machine

At Kansal Industries, our state-of-the-art auto-blend machine ensures precise and consistent fiber blending, making it our specialty. This advanced technology guarantees the highest quality spun yarns, reflecting our commitment to excellence and innovation.

Excel / Tencel

Concept: Derived from controlled or certified wood sources using a unique resource-saving, closed loop production process – resulting in close-to-zero wastage. Unique physical properties lead to their high tenacity profile, efficient moisture control, and gentleness to the skin.
Features: High Dimensional stability, resistance to wash damage, wrinkle recovery, strongest cellulosic fibre
Applications: Demins, activewear, Lingerie, nightwear, footwear, lux
Specifications:
16/1, 20/1, 30/1, 40/1, 60/1

Liva eco / eco Vera

Concept: Yarn contains unique molecular tracer which helps in source verification across the value chain. A complete information on the journey of fiber from forest to fashion is avaiable through unique QR codes.
Features: Low water consumption, low greenhouse emission, 100% sustainable forestry, traceability of source through blockchain
Applications: Sportswear, as well as in smaller accessories such as scarves
Specifications:
60/1, 40/1,30/1, 20/1

Modal / Micro Modal

Concept: Perfected to accentuate its brillant lustre, it has excellent drape while also improving its utility it is derived from 100% renewable natural source, allowiing to be biodegradable.
Features: Unmatched Lustre, Blend friendly, Ease of Processing, soft feel, comfortable
Applications: Sportswear, swimwear, Accesories many more
Specifications:
40/1, 60/1, 30/1